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Document Number: 318734-017
Intel
®
Core2 Duo Processor
E8000
and E7000
Series, Intel
®
Pentium
®
Dual-Core Processor
E6000
and E5000
Series, and
Intel
®
Celeron
®
Processor E3000
Series
Thermal and Mechanical Design Guidelines
November 2010
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Strany 1

Document Number: 318734-017 Intel® Core™2 Duo Processor E8000∆ and E7000∆ Series, Intel® Pentium® Dual-Core Processor E6000∆ and E5000∆ Series

Strany 2

Introduction 10 Thermal and Mechanical Design Guidelines 1.1.3 Document Scope This design guide supports the following processors: • Intel®

Strany 3 - Contents

Case Temperature Reference Metrology 100 Thermal and Mechanical Design Guidelines 31. Fill the rest of the groove with Loctite* 498 Adhesive.

Strany 4

Case Temperature Reference Metrology Thermal and Mechanical Design Guidelines 101 Figure 7-35. Removing Excess Adhesive from IHS 33. Using

Strany 5

Case Temperature Reference Metrology 102 Thermal and Mechanical Design Guidelines D.6 Thermocouple Wire Management When installing the proces

Strany 6 - Figures

Balanced Technology Extended (BTX) System Thermal Considerations Thermal and Mechanical Design Guidelines 103 Appendix E Balanced Technology E

Strany 7

Balanced Technology Extended (BTX) System Thermal Considerations 104 Thermal and Mechanical Design Guidelines The thermal sensor location and

Strany 8 - Revision History

Balanced Technology Extended (BTX) System Thermal Considerations Thermal and Mechanical Design Guidelines 105 Figure 7-39. Thermal sensor Loca

Strany 9 - 1 Introduction

Balanced Technology Extended (BTX) System Thermal Considerations 106 Thermal and Mechanical Design Guidelines

Strany 10 - 1.1.3 Document Scope

Fan Performance for Reference Design Thermal and Mechanical Design Guidelines 107 Appendix F Fan Performance for Reference Design The fan powe

Strany 11 - 1.3 Definition of Terms

Fan Performance for Reference Design 108 Thermal and Mechanical Design Guidelines

Strany 12 - Ψ measurements

Mechanical Drawings Thermal and Mechanical Design Guidelines 109 Appendix G Mechanical Drawings The following table lists the mechanical drawi

Strany 13 - Information

Introduction Thermal and Mechanical Design Guidelines 11 1.2 References Material and concepts available in the following documents may be ben

Strany 14

Mechanical Drawings 110 Thermal and Mechanical Design Guidelines Figure 7-40. ATX/µATX Motherboard Keep-out Footprint Definition and Height Rest

Strany 15 - 2.1.2 Heatsink Attach

Mechanical Drawings Thermal and Mechanical Design Guidelines 111 Figure 7-41. ATX/µATX Motherboard Keep-out Footprint Definition and Height Re

Strany 16 - 2.2 Thermal Requirements

Mechanical Drawings 112 Thermal and Mechanical Design Guidelines Figure 7-42. ATX/µATX Motherboard Keep-out Footprint Definition and Height Rest

Strany 17 - 2.2.2 Thermal Profile

Mechanical Drawings Thermal and Mechanical Design Guidelines 113 Figure 7-43. BTX Thermal Module Keep Out Volumetric – Sheet 1

Strany 18 - 2.2.4 T

Mechanical Drawings 114 Thermal and Mechanical Design Guidelines Figure 7-44. BTX Thermal Module Keep Out Volumetric – Sheet 2

Strany 19

Mechanical Drawings Thermal and Mechanical Design Guidelines 115 Figure 7-45. BTX Thermal Module Keep Out Volumetric – Sheet 3

Strany 20 - 2.3.2 Heatsink Mass

Mechanical Drawings 116 Thermal and Mechanical Design Guidelines Figure 7-46. BTX Thermal Module Keep Out Volumetric – Sheet 4

Strany 21 - 2.3.3 Package IHS Flatness

Mechanical Drawings Thermal and Mechanical Design Guidelines 117 Figure 7-47. BTX Thermal Module Keep Out Volumetric – Sheet 5

Strany 22

Mechanical Drawings 118 Thermal and Mechanical Design Guidelines Figure 7-48. ATX Reference Clip – Sheet 1 8 7

Strany 23 - 2.4.3 Summary

Mechanical Drawings Thermal and Mechanical Design Guidelines 119 Figure 7-49. ATX Reference Clip - Sheet 2 HGFEDCBAHGFEDCBA8

Strany 24

Introduction 12 Thermal and Mechanical Design Guidelines Term Description ΨCS Case-to-sink thermal characterization parameter. A measure of t

Strany 25 - 3 Thermal Metrology

Mechanical Drawings 120 Thermal and Mechanical Design Guidelines Figure 7-50. Reference Fastener - Sheet 1

Strany 26 - 3.1.1 Example

Mechanical Drawings Thermal and Mechanical Design Guidelines 121 Figure 7-51. Reference Fastener - Sheet 2

Strany 27 - Guidelines

Mechanical Drawings 122 Thermal and Mechanical Design Guidelines Figure 7-52. Reference Fastener - Sheet 3

Strany 28 - Thermal Metrology

Mechanical Drawings Thermal and Mechanical Design Guidelines 123 Figure 7-53. Reference Fastener - Sheet 4

Strany 29

Mechanical Drawings 124 Thermal and Mechanical Design Guidelines Figure 7-54. Intel® E18764-001 Reference Solution Assembly

Strany 30

Intel® Enabled Reference Solution Information Thermal and Mechanical Design Guidelines 125 Appendix H Intel® Enabled Reference Solution Inform

Strany 31 - Thermal Monitor Feature

Intel® Enabled Reference Solution Information 126 Thermal and Mechanical Design Guidelines Note: These vendors and devices are listed by Inte

Strany 32 - 4.2.1 PROCHOT# Signal

Processor Thermal/Mechanical Information Thermal and Mechanical Design Guidelines 13 2 Processor Thermal/Mechanical Information 2.1 Mechanic

Strany 33 - 4.2.3 Thermal Monitor 2

Processor Thermal/Mechanical Information 14 Thermal and Mechanical Design Guidelines The primary function of the IHS is to transfer the non-un

Strany 34

Processor Thermal/Mechanical Information Thermal and Mechanical Design Guidelines 15 2.1.2 Heatsink Attach 2.1.2.1 General Guidelines There

Strany 35 - 4.2.6 System Considerations

Processor Thermal/Mechanical Information 16 Thermal and Mechanical Design Guidelines 2.1.2.3 Additional Guidelines In addition to the general

Strany 36 - 4.2.8 THERMTRIP# Signal

Processor Thermal/Mechanical Information Thermal and Mechanical Design Guidelines 17 Figure 2-2. Processor Case Temperature Measurement Locati

Strany 37

Processor Thermal/Mechanical Information 18 Thermal and Mechanical Design Guidelines The thermal profiles for the Intel Core™2 Duo processor E

Strany 38

Processor Thermal/Mechanical Information Thermal and Mechanical Design Guidelines 19 This is achieved in part by using the ΨCA versus RPM and

Strany 39 - Design Information

2 Thermal and Mechanical Design Guidelines THIS DOCUMENT AND RELATED MATERIALS AND INFORMATION ARE PROVIDED “AS IS” WITH NO WARRAN

Strany 40 - 5.1.2 Acoustics

Processor Thermal/Mechanical Information 20 Thermal and Mechanical Design Guidelines required to meet a required performance. As the heatsink

Strany 41 - 5.1.3 Effective Fan Curve

Processor Thermal/Mechanical Information Thermal and Mechanical Design Guidelines 21 The recommended maximum heatsink mass for the ATX thermal

Strany 42 - Airflow (cfm)

Processor Thermal/Mechanical Information 22 Thermal and Mechanical Design Guidelines 2.4 System Thermal Solution Considerations 2.4.1 Chassi

Strany 43 - 5.1.5 Altitude

Processor Thermal/Mechanical Information Thermal and Mechanical Design Guidelines 23 In addition to passive heatsinks, fan heatsinks and syste

Strany 44

Processor Thermal/Mechanical Information 24 Thermal and Mechanical Design Guidelines

Strany 45 - 5.2.2 Power Cycling

Thermal Metrology Thermal and Mechanical Design Guidelines 25 3 Thermal Metrology This section discusses guidelines for testing thermal solut

Strany 46

Thermal Metrology 26 Thermal and Mechanical Design Guidelines ΨSA is a measure of the thermal characterization parameter from the bottom of th

Strany 47 - Thermal Module Assembly

Thermal Metrology Thermal and Mechanical Design Guidelines 27 Assume the TDP, as listed in the datasheet, is 100 W and the maximum case temper

Strany 48 - Shock Load

Thermal Metrology 28 Thermal and Mechanical Design Guidelines For active heatsinks, it is important to avoid taking measurement in the dead fl

Strany 49

Thermal Metrology Thermal and Mechanical Design Guidelines 29 Figure 3-2. Locations for Measuring Local Ambient Temperature, Active ATX Heatsi

Strany 50

Thermal and Mechanical Design Guidelines 3 Contents 1 Introduction ...

Strany 51 - 6 ATX Thermal/Mechanical

Thermal Metrology 30 Thermal and Mechanical Design Guidelines 3.4 Processor Case Temperature Measurement Guidelines To ensure functionality a

Strany 52

Thermal Management Logic and Thermal Monitor Feature Thermal and Mechanical Design Guidelines 31 4 Thermal Management Logic and Thermal Monit

Strany 53 - 6.2.1 Heatsink Performance

Thermal Management Logic and Thermal Monitor Feature 32 Thermal and Mechanical Design Guidelines 4.2.1 PROCHOT# Signal The primary function o

Strany 54 - 6.2.3 Altitude

Thermal Management Logic and Thermal Monitor Feature Thermal and Mechanical Design Guidelines 33 Figure 4-1. Thermal Monitor Control PROCHOT#

Strany 55

Thermal Management Logic and Thermal Monitor Feature 34 Thermal and Mechanical Design Guidelines Once the processor has sufficiently cooled, a

Strany 56 - PSD (g^2/Hz)

Thermal Management Logic and Thermal Monitor Feature Thermal and Mechanical Design Guidelines 35 Regardless of the configuration selected, PRO

Strany 57 - 6.3.2 Power Cycling

Thermal Management Logic and Thermal Monitor Feature 36 Thermal and Mechanical Design Guidelines A system designed to meet the thermal profile

Strany 58

Thermal Management Logic and Thermal Monitor Feature Thermal and Mechanical Design Guidelines 37 4.2.10 Digital Thermal Sensor Multiple digit

Strany 59 - Thermal Mechanical Design

Thermal Management Logic and Thermal Monitor Feature 38 Thermal and Mechanical Design Guidelines 4.2.11 Platform Environmental Control Interf

Strany 60 - Less curvature in

Balanced Technology Extended (BTX) Thermal/Mechanical Design Information Thermal and Mechanical Design Guidelines 39 5 Balanced Technology Ex

Strany 61 - Core shoulder

4 Thermal and Mechanical Design Guidelines 4.2.6 System Considerations ... 35 4.2

Strany 62 - Φ38.68 +/- 0.30 mm

Balanced Technology Extended (BTX) Thermal/Mechanical Design Information 40 Thermal and Mechanical Design Guidelines 5.1.2 Acoustics To optim

Strany 63 - Technology (Intel

Balanced Technology Extended (BTX) Thermal/Mechanical Design Information Thermal and Mechanical Design Guidelines 41 5.1.3 Effective Fan Curv

Strany 64 - (Output Weighting Matrix)

Balanced Technology Extended (BTX) Thermal/Mechanical Design Information 42 Thermal and Mechanical Design Guidelines Figure 5-1. Effective TMA

Strany 65 - RPM Temperature

Balanced Technology Extended (BTX) Thermal/Mechanical Design Information Thermal and Mechanical Design Guidelines 43 5.1.5 Altitude The refer

Strany 66 - Intel® (G)MCH

Balanced Technology Extended (BTX) Thermal/Mechanical Design Information 44 Thermal and Mechanical Design Guidelines Figure 5-2. Random Vibrat

Strany 67

Balanced Technology Extended (BTX) Thermal/Mechanical Design Information Thermal and Mechanical Design Guidelines 45 5.2.1.2.1 Recommended Te

Strany 68 - 7.3 Intel

Balanced Technology Extended (BTX) Thermal/Mechanical Design Information 46 Thermal and Mechanical Design Guidelines 5.2.3 Recommended BIOS/C

Strany 69 - Loading

Balanced Technology Extended (BTX) Thermal/Mechanical Design Information Thermal and Mechanical Design Guidelines 47 5.4 Safety Requirements

Strany 70

Balanced Technology Extended (BTX) Thermal/Mechanical Design Information 48 Thermal and Mechanical Design Guidelines 5.6 Preload and TMA Stif

Strany 71

Balanced Technology Extended (BTX) Thermal/Mechanical Design Information Thermal and Mechanical Design Guidelines 49 Table 5–4. Processor Prel

Strany 72

Thermal and Mechanical Design Guidelines 5 7.3 Intel® QST Configuration and Tuning ...

Strany 73

Balanced Technology Extended (BTX) Thermal/Mechanical Design Information 50 Thermal and Mechanical Design Guidelines mounting hole position fo

Strany 74

ATX Thermal/Mechanical Design Information Thermal and Mechanical Design Guidelines 51 6 ATX Thermal/Mechanical Design Information 6.1 ATX Re

Strany 75 - Metrology

ATX Thermal/Mechanical Design Information 52 Thermal and Mechanical Design Guidelines Figure 6-1. E18764-001 Reference Design – Exploded View

Strany 76 - Heatsink Clip Load Metrology

ATX Thermal/Mechanical Design Information Thermal and Mechanical Design Guidelines 53 6.2 Validation Results for Reference Design 6.2.1 Heat

Strany 77 - Preload Fixture (copper

ATX Thermal/Mechanical Design Information 54 Thermal and Mechanical Design Guidelines 6.2.2 Acoustics To optimize acoustic emission by the fa

Strany 78 - B.3 Test Procedure Examples

ATX Thermal/Mechanical Design Information Thermal and Mechanical Design Guidelines 55 6.2.4 Heatsink Thermal Validation Intel recommends eval

Strany 79 - Measurement

ATX Thermal/Mechanical Design Information 56 Thermal and Mechanical Design Guidelines Figure 6-3. Random Vibration PSD 6.3.1.2 Shock Test Pr

Strany 80

ATX Thermal/Mechanical Design Information Thermal and Mechanical Design Guidelines 57 6.3.1.2.1 Recommended Test Sequence Each test sequence

Strany 81 - Management

ATX Thermal/Mechanical Design Information 58 Thermal and Mechanical Design Guidelines 6.3.3 Recommended BIOS/CPU/Memory Test Procedures This

Strany 82 - Thermal Interface Management

ATX Thermal/Mechanical Design Information Thermal and Mechanical Design Guidelines 59 6.5 Safety Requirements Heatsink and attachment assembl

Strany 83 - Reference Metrology

6 Thermal and Mechanical Design Guidelines Figures Figure 2-1. Package IHS Load Areas ...

Strany 84

ATX Thermal/Mechanical Design Information 60 Thermal and Mechanical Design Guidelines 6.7 Reference Attach Mechanism 6.7.1 Structural Design

Strany 85 - D.4 IHS Groove

ATX Thermal/Mechanical Design Information Thermal and Mechanical Design Guidelines 61 6.7.2 Mechanical Interface to the Reference Attach Mech

Strany 86

ATX Thermal/Mechanical Design Information 62 Thermal and Mechanical Design Guidelines Figure 6-7. Critical Parameters for Interfacing to Refer

Strany 87

Intel® Quiet System Technology (Intel® QST) Thermal and Mechanical Design Guidelines 63 7 Intel® Quiet System Technology (Intel® QST) In the

Strany 88

Intel® Quiet System Technology (Intel® QST) 64 Thermal and Mechanical Design Guidelines Figure 7-1. Intel® QST Overview 7.1.1 Output Weighti

Strany 89

Intel® Quiet System Technology (Intel® QST) Thermal and Mechanical Design Guidelines 65 temperature to the target temperature. As a result of

Strany 90

Intel® Quiet System Technology (Intel® QST) 66 Thermal and Mechanical Design Guidelines 7.2 Board and System Implementation of Intel® QST To

Strany 91

Intel® Quiet System Technology (Intel® QST) Thermal and Mechanical Design Guidelines 67 Figure 7-4 shows the major connections for a typical i

Strany 92 - IHS with Groove

Intel® Quiet System Technology (Intel® QST) 68 Thermal and Mechanical Design Guidelines 7.3 Intel® QST Configuration and Tuning Initial confi

Strany 93

LGA775 Socket Heatsink Loading Thermal and Mechanical Design Guidelines 69 Appendix A LGA775 Socket Heatsink Loading A.1 LGA775 Socket Heatsi

Strany 94

Thermal and Mechanical Design Guidelines 7 Figure 7-27. Solder Station Setup ...

Strany 95 - D.5.3 Solder Process

LGA775 Socket Heatsink Loading 70 Thermal and Mechanical Design Guidelines Simulation shows that the solder joint force (Faxial) is proportion

Strany 96

LGA775 Socket Heatsink Loading Thermal and Mechanical Design Guidelines 71 Figure 7-6. Board Deflection Definition d1 d2 d’1 d’2 A.3.2 Boar

Strany 97

LGA775 Socket Heatsink Loading 72 Thermal and Mechanical Design Guidelines A.3.3 Board Deflection Metric Implementation Example This section

Strany 98 - Installation

LGA775 Socket Heatsink Loading Thermal and Mechanical Design Guidelines 73 Figure 7-7. Example—Defining Heatsink Preload Meeting Board Deflect

Strany 99

LGA775 Socket Heatsink Loading 74 Thermal and Mechanical Design Guidelines A.3.4.1 Motherboard Stiffening Considerations To protect LGA775 so

Strany 100

Heatsink Clip Load Metrology Thermal and Mechanical Design Guidelines 75 Appendix B Heatsink Clip Load Metrology B.1 Overview This appendix d

Strany 101

Heatsink Clip Load Metrology 76 Thermal and Mechanical Design Guidelines Remarks: Alternate Heatsink Sample Preparation As mentioned above, ma

Strany 102

Heatsink Clip Load Metrology Thermal and Mechanical Design Guidelines 77 Figure 7-9. Load Cell Installation in Machined Heatsink Base Pocket –

Strany 103 - Thermal Considerations

Heatsink Clip Load Metrology 78 Thermal and Mechanical Design Guidelines B.2.2 Typical Test Equipment For the heatsink clip load measurement,

Strany 104

Heatsink Clip Load Metrology Thermal and Mechanical Design Guidelines 79 B.3.1 Time-Zero, Room Temperature Preload Measurement 1. Pre-assemb

Strany 105 - TMA Airflow

8 Thermal and Mechanical Design Guidelines Revision History Revision Number Description Revision 001 • Initial release. January 2008 002 •

Strany 106

Heatsink Clip Load Metrology 80 Thermal and Mechanical Design Guidelines

Strany 107 - Reference Design

Thermal Interface Management Thermal and Mechanical Design Guidelines 81 Appendix C Thermal Interface Management To optimize a heatsink design

Strany 108

Thermal Interface Management 82 Thermal and Mechanical Design Guidelines §

Strany 109

Case Temperature Reference Metrology Thermal and Mechanical Design Guidelines 83 Appendix D Case Temperature Reference Metrology D.1 Objectiv

Strany 110 - BOARD PRIMARY SIDE

Case Temperature Reference Metrology 84 Thermal and Mechanical Design Guidelines Item Description Part Number Miscellaneous Hardware Solder

Strany 111 - BOARD SECONDARY SIDE

Case Temperature Reference Metrology Thermal and Mechanical Design Guidelines 85 D.3 Thermal Calibration and Controls It is recommended that

Strany 112 - Mechanical Drawings

Case Temperature Reference Metrology 86 Thermal and Mechanical Design Guidelines Figure 7-12. 775-LAND LGA Package Reference Groove Drawing at

Strany 113

Case Temperature Reference Metrology Thermal and Mechanical Design Guidelines 87 Figure 7-13. 775-LAND LGA Package Reference Groove Drawing at 3

Strany 114

Case Temperature Reference Metrology 88 Thermal and Mechanical Design Guidelines The orientation of the groove at 6 o’clock exit relative to t

Strany 115

Case Temperature Reference Metrology Thermal and Mechanical Design Guidelines 89 D.5 Thermocouple Attach Procedure The procedure to attach a

Strany 116

Introduction Thermal and Mechanical Design Guidelines 9 1 Introduction 1.1 Document Goals and Scope 1.1.1 Importance of Thermal Management

Strany 117

Case Temperature Reference Metrology 90 Thermal and Mechanical Design Guidelines 5. Using the microscope and tweezers, bend the tip of the th

Strany 118

Case Temperature Reference Metrology Thermal and Mechanical Design Guidelines 91 9. Lift the wire at the middle of groove with tweezers and b

Strany 119

Case Temperature Reference Metrology 92 Thermal and Mechanical Design Guidelines 11. While still at the microscope, press the wire down about

Strany 120

Case Temperature Reference Metrology Thermal and Mechanical Design Guidelines 93 Figure 7-22. Third Tape Installation 12. Place a 3rd piece o

Strany 121

Case Temperature Reference Metrology 94 Thermal and Mechanical Design Guidelines 14. Using a fine point device, place a small amount of flux o

Strany 122

Case Temperature Reference Metrology Thermal and Mechanical Design Guidelines 95 16. Place the two pieces of solder in parallel, directly over

Strany 123

Case Temperature Reference Metrology 96 Thermal and Mechanical Design Guidelines Figure 7-27. Solder Station Setup 21. Remove the land side

Strany 124 - Figure 7-54. Intel

Case Temperature Reference Metrology Thermal and Mechanical Design Guidelines 97 24. You may need to move the solder back toward the groove as

Strany 125 - Solution Information

Case Temperature Reference Metrology 98 Thermal and Mechanical Design Guidelines 25. Lift the heater block and magnified lens, using tweezers

Strany 126

Case Temperature Reference Metrology Thermal and Mechanical Design Guidelines 99 Figure 7-31. Thermocouple placed into groove 29. Using a b

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